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Function expansion options

MELFA Smart Plus

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  • Feature
  • Especificación
  • Normas
  • Discontinued
  MELFA Smart Plus

Preventive maintenance function

Preventive maintenance function

The preventive maintenance function lets you know beforehand when parts should be maintained or replaced.
Maintenance is now even more efficient.

Supported MELFA Smart Plus card type

For details on this function, please refer to the catalog "MELFA Smart Plus".

Simulación de mantenimiento

Simulación de mantenimiento

The preventive maintenance function estimates the recommended maintenance period and when to replace consumable parts.
This is done by observing repeat patterns in sample programs used by the robot or executed in the simulator in RT Toolbox3.

  • Applicable parts: Reduction gears, encoders, batteries.
  • Grease replenishment period (per axis)
  • Timing belt replacement period (per axis)
  • Recommended maintenance period for overhaulable parts (per axis)(*1)

*1) For overhaulable parts such as reduction gears, bearings, ball screws, the internals of ball splines, the part which needs to be overhauled the earliest will be displayed.

Wear calculation function

  • Applicable parts: Reduction gears, encoders, batteries.
  • A function that calculates the wear of components(*2) from the operational status (current, load, etc.) based on the robot's movements and posture.
  • It also calculates the time left until inspection, maintenance and overhaul periods.
  • It is possible to check more detailed information than the "Maintenance forecasting".

*2) The wear ratio of each part is a reference value to assist the maintenance and inspection schedule calculated based on the robot's operational status. It does not guarantee that this is the actual remaining life of the part.

Wear calculation function

Supported devices

MELFA Smart Plus card type

Component name Nombre del modelo
Tarjeta MELFA Smart Plus Tipo a 2F-DQ511
Paquete de tarjeta MELFA Smart Plus Tipo a 2F-DQ510
AB-type 2F-DQ520

Robot

Some joints do not support the fault detection function. Details can be found from MELFA Smart Plus catalog.

Robot Type Robot controller RT ToolBox3(*3)
serie fr RV-2FR(L), RV-4FR(L), RV-7FR(L/LL), RV-13FR(L), RV-20FR
RH-3FRH, RH-6FRH, RH-12FRH, RH-20FRH, RH-3FRHR
CR800-D/R/Q Ver.A3 or later. Ver.1.30G or later
CR series RV-8CRL
RH-3CRH, RH-6CRH
CR800-D Ver.A5p or later Ver.1.90U or later

*3) Simulation is not supported when using RT ToolBox3 mini.

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